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Giới thiệu về Khách hàng
Tập đoàn SUPOR (thành lập năm 1994) là thương hiệu danh tiếng toàn cầu trong lĩnh vực sản xuất dụng cụ nhà bếp và đồ điện gia dụng. Với sản lượng hơn 25 triệu chiếc nồi áp suất mỗi năm, Supor được mệnh danh là “Chuyên gia thế giới về chế tạo nồi áp suất”. Tại Việt Nam, nhà máy Supor đặt tại KCN Mỹ Phước (Bình Dương) yêu cầu một hệ thống kho vận hiện đại để đáp ứng dây chuyền sản xuất quy mô lớn.
Thách thức: Phân loại lưu trữ Nguyên liệu và Thành phẩm
Với đặc thù ngành gia dụng (nồi, chảo, điện gia dụng), Supor đối mặt với hai bài toán lưu trữ khác nhau trên cùng một diện tích 2.000m²:
- Kho Nguyên liệu: Chứa hợp kim nhôm, inox, sắt… có tải trọng nặng và nhiều mã hàng khác nhau (SKU), yêu cầu khả năng tiếp cận nhanh để cấp phát cho sản xuất.
- Kho Thành phẩm: Chứa các thùng hàng đóng gói (nồi áp suất, chảo…) với số lượng lớn, đồng nhất, cần tối đa hóa mật độ lưu trữ để chuẩn bị xuất khẩu.
- Yêu cầu chiều cao: Cần tận dụng tối đa chiều cao nhà xưởng (gần 10m) để giảm chi phí mặt bằng.
Giải pháp Unirack: Mô hình “Kho kép” chuyên dụng
Bảo Chánh – Unirack đã thiết kế giải pháp kết hợp hai hệ thống kệ công nghiệp hạng nặng, tối ưu cho từng khu vực:
1. Kho Nguyên liệu: Hệ thống Kệ Selective Racking Giải pháp ưu tiên sự linh hoạt và khả năng chịu tải:
- Quy mô: 32 dãy kệ, mỗi dãy dài 28.5m.
- Chiều cao ấn tượng: Kệ cao 7.500mm (tương đương 4 tầng beam / 5 tầng hàng). Khi chất hàng lên tầng trên cùng, chiều cao lưu trữ đạt tới 9.5m.
- Tải trọng: 1.200 kg/pallet, đảm bảo an toàn cho các pallet kim loại nặng.
- Vận hành: Lối đi xe nâng rộng 2.5m, phù hợp cho xe nâng điện tầm cao (8m) hoạt động linh hoạt.
2. Kho Thành phẩm: Hệ thống Kệ Drive-In Racking Giải pháp ưu tiên mật độ lưu trữ (LIFO), loại bỏ lối đi dư thừa:
- Mật độ cực cao: Hệ thống gồm 48 khoang kệ, mỗi khoang sâu tới 8 pallet.
- Tối ưu không gian: Kệ được thiết kế cao tới 9.000mm (4 tầng ray), tận dụng triệt để khoảng không sát mái.
- Sức chứa lớn: Chỉ riêng khu vực này đã lưu trữ hơn 1.600 pallet thành phẩm tải trọng 1.000 kg/pallet.
Kết quả đạt được
Hệ thống kho vận mới đã giúp Supor Việt Nam giải quyết triệt để bài toán lưu trữ:
- Tổng sức chứa: Đạt 2.800 pallet trên diện tích 2.000m², hiệu suất sử dụng không gian cực cao.
- Chuyên biệt hóa: Việc tách biệt giải pháp kệ giúp quy trình nhập nguyên liệu và xuất thành phẩm diễn ra trơn tru, không chồng chéo.
- An toàn & Thẩm mỹ: Toàn bộ hệ thống sử dụng thanh Crossbeam và được sơn tĩnh điện theo tiêu chuẩn công nghiệp, tương xứng với vị thế của tập đoàn đa quốc gia.
