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Giới thiệu về Khách hàng
Satori là thương hiệu nước uống đóng chai tiên phong tại Việt Nam áp dụng công nghệ hoàn lưu khoáng sRO giúp giữ lại lượng khoáng tự nhiên tốt cho sức khỏe. Nhà máy Satori tại Long An sở hữu dây chuyền sản xuất hiện đại bậc nhất với quy trình xử lý nước 8 bước (màng lọc UF, thẩm thấu ngược RO từ Nhật Bản) và 9 bước đóng chai khép kín theo tiêu chuẩn Châu Âu.
Thách thức: Lưu trữ quy mô lớn trong quy trình khép kín
Với sản lượng lớn và quy trình sản xuất tuân thủ nghiêm ngặt các quy định an toàn vệ sinh thực phẩm, Satori đặt ra bài toán khó cho hệ thống kho vận:
- Tối ưu hóa diện tích: Cần lưu trữ khối lượng nước đóng chai thành phẩm cực lớn trên diện tích nhà kho hữu hạn.
- Quản lý đồng nhất: Hàng hóa là nước tinh khiết đóng chai (pallet đồng nhất), cần giải pháp xuất nhập hàng mật độ cao (High Density) để giảm thiểu lối đi xe nâng lãng phí.
- An toàn tuyệt đối: Hệ thống kệ phải chịu được tải trọng nặng ổn định và không làm ảnh hưởng đến môi trường sạch của nhà máy.
Giải pháp Unirack: Hệ thống Drive-In Racking mật độ cao
Để đáp ứng các tiêu chuẩn khắt khe này, Bảo Chánh – Unirack đã thiết kế và lắp đặt hệ thống Kệ Drive-In (Kệ chui) với quy mô ấn tượng:
1. Thiết kế tối ưu không gian (LIFO) Hệ thống loại bỏ tối đa các lối đi xe nâng không cần thiết, cho phép xe nâng đi sâu vào bên trong lòng kệ để xếp hàng.
- Quy mô: Tổng cộng 10 block kệ khổng lồ.
- Kích thước mỗi block: Cao 7.400mm, Dài lên tới 68.250mm và Rộng 4.200mm.
- Sức chứa: Thiết kế 3 tầng rail (lưu trữ được 4 tầng hàng bao gồm cả sàn), chiều sâu mỗi tầng chứa được 4 pallet.
2. Khả năng chịu tải và An toàn
- Tải trọng thiết kế: 840 kg/pallet, phù hợp hoàn hảo với trọng lượng của các pallet nước đóng chai tiêu chuẩn.
- Hệ thống ray dẫn hướng (Guide rail) được gia công chính xác, giúp xe nâng di chuyển an toàn trong lòng kệ, giảm thiểu rủi ro va chạm.
Kết quả đạt được
Dự án hoàn thành sau 45 ngày thi công và mang lại hiệu quả vượt trội cho Satori:
- Tăng hiệu suất lưu trữ: Mật độ hàng hóa đạt mức tối đa, biến nhà kho thành một khối lưu trữ khổng lồ.
- Kiểm định chất lượng: Trước khi bàn giao, toàn bộ hệ thống đã được Trung tâm Kỹ thuật Tiêu chuẩn Đo lường Chất lượng 3 (Quatest 3) kiểm định và chứng nhận độ an toàn.
- Vận hành chuyên nghiệp: Hệ thống kệ giúp Satori duy trì quy trình quản lý kho khép kín, đồng bộ từ khâu sản xuất đến lưu trữ và phân phối.
