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Giới thiệu về Khách hàng
Công ty Cổ phần China Steel Sumikin Việt Nam (CSVC) là liên doanh giữa các tập đoàn thép hàng đầu Nhật Bản và Đài Loan, tọa lạc tại Bà Rịa – Vũng Tàu. Đây là một trong những nhà máy sản xuất thép tiên tiến nhất thế giới, chuyên cung ứng thép tấm cao cấp cho các ngành công nghiệp mũi nhọn như đóng tàu, cơ khí chế tạo xe hơi, và thiết bị điện dân dụng. Với dây chuyền công nghệ hiện đại, kho vật tư của CSVC lưu trữ hàng ngàn chi tiết máy móc thay thế có giá trị cao và trọng lượng rất lớn.
Thách thức: Lưu trữ thiết bị bảo trì hạng nặng
Khác với kho thành phẩm, kho vật tư (Spare Parts) của nhà máy thép có những đặc thù rất khắt khe:
- Tải trọng cực lớn: Các chi tiết máy, động cơ dự phòng, trục cán thép… thường có trọng lượng từ vài trăm kg đến vài tấn.
- An toàn tuyệt đối: Hệ thống kệ phải đảm bảo độ vững chãi, không được phép sập đổ hay võng quá giới hạn cho phép, vì giá trị vật tư rất lớn và an toàn cho kỹ sư bảo trì là ưu tiên số 1.
- Tiêu chuẩn quốc tế: CSVC yêu cầu hệ thống phải đạt các tiêu chuẩn kiểm định khắt khe của Châu Âu (FEM) trước khi đưa vào vận hành.
Giải pháp Unirack: Kệ Selective hạng nặng tiêu chuẩn FEM
Bảo Chánh – Unirack, với bề dày kinh nghiệm cung cấp kệ cho ngành dầu khí và công nghiệp nặng (PTSC, PV Drilling, BP…), đã thiết kế hệ thống kệ chuyên dụng cho CSVC:
1. Kết cấu chịu tải “Siêu trọng” Hệ thống gồm 200 bộ giá kệ độc lập và nối tiếp, được gia cố đặc biệt:
- Tải trọng khủng: Mỗi tầng kệ chịu tải lên đến 3.000 kg, tổng tải trọng cho một bộ kệ 3 tầng là 9.000 kg. Đây là mức tải trọng thuộc hàng cao nhất trong các dòng kệ công nghiệp hiện nay.
- Thanh Crossbeam: Mặt tầng không dùng mâm tole thông thường mà sử dụng hệ thống thanh Crossbeam dày đặc để đỡ các vật tư có kích thước không đồng nhất, đảm bảo phân bố lực đều.
2. Tiêu chuẩn Châu Âu
- Toàn bộ hệ thống được sản xuất và kiểm định theo tiêu chuẩn FEM (Liên đoàn nâng chuyển Châu Âu).
- Sử dụng công nghệ sơn tĩnh điện cao cấp giúp kệ chống lại sự ăn mòn của môi trường biển (Bà Rịa – Vũng Tàu) và môi trường công nghiệp hóa chất.
Kết quả đạt được
Hệ thống đã được nghiệm thu và đưa vào sử dụng từ tháng 4/2013, đáp ứng hoàn hảo tiến độ vận hành của nhà máy CSVC:
- Sắp xếp khoa học: Giúp phân loại hàng ngàn mã vật tư thay thế, rút ngắn thời gian tìm kiếm khi có sự cố máy móc cần sửa chữa.
- Khẳng định năng lực: Dự án này tiếp tục khẳng định vị thế số 1 của Bảo Chánh – Unirack trong mảng kệ kho vật tư công nghiệp nặng, nối tiếp thành công của các dự án lớn như Đường ống khí Nam Côn Sơn, Nhiệt điện Phú Mỹ và Đạm Cà Mau.
