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Giới thiệu về Khách hàng
Allied Technologies Việt Nam là doanh nghiệp 100% vốn đầu tư nước ngoài tọa lạc tại Khu Công Nghệ Cao Quận 9 (SHTP). Công ty chuyên sản xuất các linh kiện cơ khí chính xác và thiết bị cơ điện tử cho các đối tác toàn cầu như Samsung, Toshiba, Sony. Với diện tích nhà máy 20.000m² và quy trình quản lý ISO 9001/14001, Allied yêu cầu hệ thống kho vận phải đảm bảo tính chính xác và an toàn cao độ.
Thách thức: Đa dạng hóa nhu cầu lưu trữ & Cải tạo kho cũ
Dự án mở rộng kho của Allied đặt ra bài toán phức tạp gồm 3 vấn đề chính:
- Lưu trữ nguyên liệu: Cần không gian cho các pallet bao bì, nguyên liệu sản xuất với khả năng tiếp cận nhanh.
- Lưu trữ khuôn nặng: Là công ty cơ khí chính xác, Allied sở hữu lượng lớn khuôn dập (Die Mold) tải trọng rất nặng, cần giải pháp lưu trữ riêng biệt để bảo vệ khuôn.
- Xử lý hệ thống cũ: Hệ thống kệ hiện hữu (của nhà cung cấp khác) đã xuống cấp và cần được di dời, nâng cấp để đồng bộ với kho mới.
Giải pháp Unirack: Gói thầu tổng thể (Sản xuất mới & Bảo trì)
Bảo Chánh – Unirack đã cung cấp một giải pháp trọn gói, giải quyết triệt để các vấn đề của Allied:
1. Hệ thống Kệ Selective (Kho Nguyên liệu & Bao bì)
- Quy mô: 14 dãy kệ, kích thước Cao 4.500mm x Dài 12.000mm.
- Tải trọng: 1.000 kg/pallet, sức chứa tổng cộng 500 pallet.
- Vận hành: Thiết kế lối đi rộng 3.0m, phù hợp cho xe nâng 4.5m hoạt động linh hoạt, đảm bảo khả năng lựa chọn hàng hóa 100%.
2. Hệ thống Kệ khuôn (Mold Rack) chuyên dụng
- Kết cấu: Kệ được thiết kế đặc biệt với các ray trượt chịu lực. Mỗi tầng kệ có thể chịu tải lên đến 3.000 kg, tổng sức chứa khu vực này đạt 100 tấn khuôn.
- An toàn: Tích hợp chốt khóa bảo hiểm, giúp kỹ thuật viên kéo khay khuôn ra để bảo dưỡng hoặc cẩu khuôn đi sản xuất một cách nhẹ nhàng, an toàn.
3. Dịch vụ Bảo trì & Nâng cấp hệ thống cũ Điểm khác biệt của dự án là Unirack không chỉ cung cấp hàng mới mà còn tối ưu chi phí cho khách hàng bằng cách cải tạo hệ thống cũ:
- Di dời, sắp xếp lại layout kho cũ hợp lý hơn.
- Sản xuất và lắp đặt bổ sung các tầng Beam để tăng sức chứa.
- Gia cố an toàn: Thay mới toàn bộ ốc vít, thanh giằng hư hỏng và lắp đặt thêm hệ thống trụ bảo vệ (Post Guard) để chống va đập cho các dãy kệ cũ.
Kết quả đạt được
Dự án được bàn giao vào tháng 3/2012, mang lại diện mạo hoàn toàn mới cho kho hàng Allied Technologies:
- Đồng bộ hóa: Kết nối hoàn hảo giữa hệ thống kệ cũ và mới, tạo thành quy trình lưu trữ liền mạch.
- Tiết kiệm không gian: Tối ưu hóa 30% diện tích mặt bằng nhờ tận dụng chiều cao kệ Selective và kệ khuôn tầng.
- Hiệu quả chi phí: Khách hàng không phải bỏ đi hệ thống cũ mà vẫn có được một nhà kho an toàn, đạt chuẩn công nghiệp.
