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Giới thiệu về Khách hàng
Vina Eco Board là liên doanh giữa tập đoàn Sumitomo Forestry (Nhật Bản) và Sumitomo Forestry Singapore. Nhà máy đặt tại Long An chuyên sản xuất gỗ và các thiết bị xây dựng chất lượng cao. Là một doanh nghiệp có vốn đầu tư nước ngoài, Vina Eco Board luôn tuân thủ nghiêm ngặt các quy định về môi trường và đặt ra tiêu chuẩn rất cao cho hệ thống cơ sở hạ tầng kho bãi.
Thách thức: Lưu trữ vật liệu nặng và cồng kềnh
Đặc thù của ngành sản xuất gỗ và vật liệu xây dựng là hàng hóa có kích thước dài, cồng kềnh và trọng lượng rất lớn.
- Việc xếp hàng dưới sàn gây lãng phí diện tích nghiêm trọng.
- Các loại kệ pallet thông thường bị vướng cột phía trước, không thể đưa các kiện gỗ dài vào được.
- Yêu cầu về tải trọng là cực kỳ lớn để đảm bảo an toàn tuyệt đối.
Giải pháp Unirack: Kệ tay đỡ tải trọng “Siêu nặng”
Bảo Chánh – Unirack đã cung cấp giải pháp Kệ tay đỡ (Cantilever Racking) nằm trong dự án nâng cấp tổng kho tại Long An, với các đặc tính kỹ thuật vượt trội:
1. Khả năng chịu tải 10 Tấn/Tầng Đây là điểm nhấn ấn tượng nhất của dự án. Hệ thống được thiết kế và sản xuất với kết cấu thép đặc biệt, cho phép chịu tải lên đến 10 tấn cho mỗi tầng giá kệ.
- Mức tải trọng này giúp Vina Eco Board thoải mái lưu trữ các khối gỗ nguyên liệu hoặc thành phẩm nặng nhất mà không lo ngại về vấn đề an toàn.
- Thiết kế không cột chắn phía trước giúp xe nâng dễ dàng thao tác xuất nhập các kiện hàng dài mà không gặp trở ngại.
2. Tiêu chuẩn Kỹ thuật Nhật Bản & Châu Âu Để đạt được mức tải trọng “khủng” nói trên, Unirack áp dụng quy trình sản xuất khắt khe:
- Nguyên liệu: Sử dụng thép sản xuất theo tiêu chuẩn Nhật Bản (JIS), đảm bảo độ bền kéo và độ cứng vững.
- Độ chính xác: Dung sai nguyên vật liệu và kích thước sản phẩm được kiểm soát chặt chẽ (tối đa ± 5%), độ võng của tay đỡ khi chịu tải chỉ ở mức 0.5%, đảm bảo hệ số an toàn cao.
- Sơn tĩnh điện: Sử dụng bột sơn Oxyplast (Bỉ) theo tiêu chuẩn Châu Âu. Lớp sơn này bảo vệ kết cấu thép khỏi tác động của môi trường, chống ăn mòn và trầy xước trong quá trình vận hành xe nâng.
Kết quả đạt được
Dự án đã giúp Vina Eco Board giải quyết triệt để bài toán không gian và an toàn:
- Mở rộng đáng kể sức chứa của nhà kho nhờ tận dụng chiều cao.
- Sắp xếp hàng hóa ngăn nắp, khoa học, thuận tiện cho việc quản lý.
- Khẳng định chất lượng của hệ thống kệ Unirack trong ngành công nghiệp vật liệu xây dựng.
