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Giới thiệu về Khách hàng
SMC là tên tuổi lớn trong ngành sản xuất và kinh doanh thép tại Việt Nam. Với sản lượng hàng hóa khổng lồ, đặc biệt là các loại thép thanh, thép ống có kích thước dài, SMC cần một giải pháp kho vận chuyên nghiệp để thay thế phương pháp xếp chồng dưới sàn truyền thống, nhằm tối ưu hóa diện tích và đảm bảo an toàn lao động.
Thách thức: Lưu trữ thép dài 6m
Việc lưu trữ các bó thép dài 6m gặp nhiều khó khăn nếu không có thiết bị chuyên dụng:
- Tốn diện tích: Nếu để dưới sàn, các bó thép chiếm dụng mặt bằng rất lớn và khó xếp chồng lên cao quá mức cho phép vì nguy cơ sạt lở.
- Khó truy xuất: Khi cần lấy bó thép ở dưới cùng, xe nâng phải di dời toàn bộ hàng bên trên, gây mất thời gian (LIFO bất đắc dĩ).
- Hư hại: Thép để sát đất dễ bị ẩm ướt, rỉ sét và trầy xước do va chạm.
Giải pháp Unirack: Kệ tay đỡ (Cantilever) chuyên dụng
Năm 2018, Bảo Chánh – Unirack đã hoàn thành sản xuất và lắp đặt hệ thống Kệ tay đỡ, giải pháp tối ưu nhất cho hàng hóa khổ dài:
1. Kết cấu không cột chắn (Cantilever Design) Khác với kệ Pallet, kệ tay đỡ loại bỏ hoàn toàn cột chắn phía trước.
- Cấu tạo: Gồm chân trụ chính vững chãi, các cánh tay đỡ vươn ra và hệ thống giằng ngang (Bracing) tạo độ ổn định.
- Lợi ích: Xe nâng có thể đưa các bó thép dài 6m vào kệ dễ dàng từ phía trước mà không bị vướng víu bởi bất kỳ vật cản nào.
2. Tối ưu sức chứa Hệ thống bao gồm 04 dãy kệ (cả kệ đơn áp tường và kệ đôi giữa kho) với kích thước:
- Chiều dài 5.720mm: Phù hợp hoàn hảo để đỡ các thanh thép dài 6m (phần thừa ra ở hai đầu nằm trong giới hạn an toàn).
- 4 tầng tay đỡ: Nhân diện tích lưu trữ lên gấp 4 lần so với để sàn.
- Tải trọng: Mỗi tầng chịu được 1.000kg, đảm bảo an toàn tuyệt đối.
Kết quả đạt được
Hệ thống đi vào hoạt động đã mang lại những con số ấn tượng cho kho hàng SMC:
- Tăng 50% diện tích: Theo khảo sát thực tế, sức chứa của kho tăng lên gấp rưỡi nhờ tận dụng chiều cao.
- Xuất nhập nhanh chóng: Xe nâng tiếp cận trực tiếp bất kỳ bó thép nào mà không cần đảo chuyển hàng hóa.
- Thẩm mỹ công nghiệp: Hệ thống sơn tĩnh điện màu Xanh dương – Vàng đặc trưng, tạo không gian làm việc chuyên nghiệp và an toàn.
