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Giới thiệu về Khách hàng
Siegwerk là một trong những nhà cung cấp hàng đầu thế giới về các sản phẩm sơn, vecni và mực in công nghiệp. Tại Việt Nam, nhà máy của Siegwerk hoạt động với quy chuẩn an toàn hóa chất rất cao. Việc vận hành kho chứa các thùng sơn, nguyên liệu nặng đòi hỏi sự cẩn trọng tuyệt đối để tránh đổ vỡ hoặc tai nạn lao động.
Thách thức: Tiếp cận hàng lẻ trên kệ cao
Kho hàng của Siegwerk sử dụng hệ thống kệ chứa hàng cao tầng để tối ưu diện tích. Tuy nhiên, việc xuất nhập các thùng hàng mẫu, thùng nguyên liệu nhỏ lẻ gặp khó khăn:
- Độ cao: Các tầng kệ trên cùng (trên 3m) nằm ngoài tầm với của con người.
- An toàn: Sử dụng thang leo thông thường không đảm bảo độ vững chãi khi nhân viên phải bê vác thùng sơn nặng.
- Môi trường: Môi trường nhà máy sơn/mực in yêu cầu thiết bị phải có lớp bảo vệ tốt để tránh bị ăn mòn bởi dung môi hoặc hóa chất.
Giải pháp Unirack: Xe thang công nghiệp di động
Bảo Chánh – Unirack đã thiết kế và bàn giao hệ thống Xe thang di động, được “may đo” riêng cho nhu cầu của Siegwerk:
1. Cơ động và An toàn tuyệt đối
- Hệ thống bánh xe thông minh: Xe thang được trang bị 4 bánh xe cao su chịu lực, giúp di chuyển nhẹ nhàng giữa các lối đi kệ hẹp. Quan trọng nhất, hệ thống khóa hãm phanh (Locking castors) giúp cố định xe đứng yên tuyệt đối tại vị trí làm việc, đảm bảo không bị trôi trượt khi nhân viên đang đứng trên cao.
- Tiếp cận độ cao 3m: Thiết kế chiều cao thang hợp lý giúp nhân viên dễ dàng kiểm kê, theo dõi và di dời hàng hóa ở các tầng kệ cao lên đến hơn 3m một cách thoải mái.
2. Tiêu chuẩn công nghiệp nặng
- Chống ăn mòn: Toàn bộ khung xe được xử lý Sơn tĩnh điện theo tiêu chuẩn công nghiệp. Lớp sơn này không chỉ tăng tính thẩm mỹ mà còn tạo lớp màng bảo vệ thép khỏi các tác nhân ăn mòn trong môi trường kho hóa chất.
- Kết cấu vững chắc: Thép nguyên liệu chất lượng cao, các mối hàn và liên kết bu-lông chắc chắn, chịu được tải trọng người và hàng hóa ổn định. Sàn thao tác trên cùng rộng rãi, có rào chắn bảo vệ giúp người dùng an tâm làm việc.
Kết quả đạt được
Sản phẩm được nghiệm thu vào ngày 14/08/2018 và nhận được đánh giá cao từ Siegwerk Việt Nam:
- Tiện lợi: Giúp quy trình lấy mẫu và kiểm kê kho diễn ra nhanh chóng hơn.
- An toàn: Là công cụ hỗ trợ đắc lực, giảm thiểu rủi ro tai nạn lao động trong nhà máy.
