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Giới thiệu về Khách hàng
Vinacrete Pumping System (VPS) là đơn vị tiên phong tại Việt Nam trong lĩnh vực thiết kế và sản xuất máy bơm bê tông, máy phun vảy bê tông. Công ty trực thuộc Tập đoàn Jacon Technologies (trụ sở tại Sydney, Úc) – thương hiệu nổi tiếng toàn cầu từ năm 1978 chuyên cung cấp thiết bị cho các công trình ngầm và hầm mỏ. Nhà máy hiện đại của VPS tại KCN Long Thành (Đồng Nai) rộng 20.000m² là nơi quy tụ đội ngũ kỹ sư và chuyên gia nước ngoài lành nghề.
Thách thức: Vận chuyển linh kiện lắp ráp nặng
Quy trình sản xuất máy bơm bê tông đòi hỏi việc di chuyển liên tục các chi tiết cơ khí, động cơ và phụ tùng từ kho đến dây chuyền lắp ráp.
- Phụ tùng nặng: Các chi tiết máy của Jacon thường có trọng lượng lớn, việc bê vác thủ công là không khả thi.
- Cần sự cơ động: Nhà xưởng rộng 20.000m² yêu cầu thiết bị lưu trữ phải có khả năng di chuyển linh hoạt (Mobile storage) thay vì nằm cố định một chỗ.
- An toàn: Thiết bị vận chuyển phải nổi bật, dễ nhận diện để đảm bảo an toàn trong môi trường sản xuất cơ khí hạng nặng.
Giải pháp Unirack: Xe đẩy hàng chuyên dụng 3 tầng
Bảo Chánh – Unirack đã thiết kế dòng Xe đẩy hàng nhà kho (thực chất là các Kệ di động) với thông số kỹ thuật đặc biệt phù hợp cho VPS:
1. Thiết kế “Kệ di động” cao tầng
- Chiều cao 2.5m: Khác với xe đẩy thông thường, xe của VPS được thiết kế cao tới 2.5 mét với 3 tầng chứa hàng. Thiết kế này giúp tận dụng tối đa không gian theo chiều dọc, biến chiếc xe thành một kho chứa phụ tùng di động khổng lồ.
- Tải trọng 500kg: Khung xe được gia cố chắc chắn để chịu được tải trọng 500kg, đảm bảo vận chuyển an toàn các khối động cơ hay chi tiết thép nặng.
2. Vật liệu & Độ bền
- Sàn Ván ép 20mm: Mặt tầng được lót ván ép công nghiệp dày 20mm đã qua xử lý chống mối mọt. Lớp gỗ này giúp giảm tiếng ồn khi đặt linh kiện kim loại lên, đồng thời hạn chế trầy xước cho bề mặt phụ tùng (so với sàn tôn).
- Sơn tĩnh điện màu Vàng: Toàn bộ khung xe được sơn màu Vàng – màu sắc tiêu chuẩn của an toàn công nghiệp và cũng là màu nhận diện của các thiết bị xây dựng Jacon. Lớp sơn tĩnh điện giúp xe chống trầy xước và ăn mòn dầu mỡ.
Kết quả đạt được
Lô hàng đã được nghiệm thu và đưa vào sử dụng từ tháng 08/2012, đáp ứng hoàn toàn các yêu cầu kỹ thuật khắt khe của chuyên gia Úc:
- Tăng năng suất: Giúp kỹ sư VPS tiếp cận phụ tùng nhanh chóng ngay tại vị trí làm việc.
- Chuyên nghiệp hóa: Đồng bộ hệ thống trang thiết bị phụ trợ với dây chuyền sản xuất hiện đại.
