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Dự án thi công hệ thống sàn chứa hàng công nghiệp (Mezzanine Floor) quy mô lớn lên tới 1.500m² cho Yc-Tec (Hàn Quốc). Hệ thống chịu tải 500kg/m², sử dụng mặt sàn ván ép tối ưu chi phí, đã được đơn vị độc lập thứ 3 kiểm định an toàn kết cấu trước khi đưa vào vận hành.
Giới thiệu về Khách hàng Yc-Tec
Yc-Tec Việt Nam (thành lập năm 2001) là doanh nghiệp 100% vốn đầu tư Hàn Quốc, đặt nhà máy tại KCN Sóng Thần 2, Bình Dương. Với đội ngũ hơn 1.000 nhân sự, Yc-Tec chuyên sản xuất và gia công đế giày, nguyên phụ liệu cao cấp cung cấp cho các “ông lớn” trong ngành giày da như Nike, Adidas, Crocs… Để đáp ứng đơn hàng cho các thương hiệu toàn cầu này, Yc-Tec cần một kho chứa nguyên liệu đầu vào cực lớn và an toàn.
Thách thức: Kho nguyên liệu quy mô lớn
Với đặc thù ngành giày da, nguyên liệu (cao su, da, vải, keo…) thường chiếm diện tích rất lớn.
- Diện tích: Cần mở rộng không gian lưu trữ trên diện tích mặt bằng sẵn có.
- An toàn: Vì là doanh nghiệp Hàn Quốc sản xuất cho các hãng Âu Mỹ, yêu cầu về an toàn kết cấu và Phòng cháy chữa cháy (PCCC) là cực kỳ khắt khe.
- Chi phí: Cần giải pháp sàn hiệu quả về kinh tế nhưng vẫn đảm bảo tải trọng cao.
Giải pháp từ Vinarack: Sàn chứa hàng công nghiệp lót ván ép
Bảo Chánh – Unirack đã thiết kế và thi công hệ thống sàn lửng Mezzanine với quy mô lên tới 1.500m², đáp ứng các tiêu chuẩn kỹ thuật nghiêm ngặt:
1. Kết cấu tối ưu & Mặt sàn Ván ép
- Diện tích 1.500m²: Hệ thống bao phủ một diện tích lớn trong nhà xưởng, tạo ra thêm một tầng làm việc và lưu trữ khổng lồ.
- Tải trọng 500kg/m²: Kết cấu thép vững chắc đảm bảo khả năng chịu tải 500kg cho mỗi mét vuông, phù hợp để chứa các kiện nguyên liệu và phụ tùng máy móc.
- Sàn ván ép: Khác với sàn tole, bề mặt sàn này được lót Ván ép công nghiệp. Đây là giải pháp giúp tiết kiệm chi phí đầu tư, giảm tiếng ồn khi di chuyển nhưng vẫn đảm bảo độ phẳng và khả năng chịu lực.
2. Tiêu chuẩn An toàn & Kiểm định
Đây là điểm nhấn chất lượng của công trình:
- Kiểm định độc lập: Trước khi bàn giao, toàn bộ hệ thống đã được Bên thứ ba (đơn vị kiểm định độc lập) tiến hành đo đạc, kiểm tra khả năng chịu lực và cấp chứng nhận an toàn. Điều này khẳng định cam kết của Vinarack về chất lượng kết cấu bền vững.
- Sơn tĩnh điện: Các chi tiết khung cột được sơn tĩnh điện màu xanh theo tiêu chuẩn công nghiệp, bảo vệ thép khỏi rỉ sét và tăng tính thẩm mỹ.
3. Tiện ích vận hành
- Hệ thống được bố trí cầu thang bộ ở khu vực chính, giúp nhân viên dễ dàng di chuyển lên xuống để nhập xuất hàng hoặc kiểm kê nguyên liệu.
Kết quả dự án đạt được
Dự án sàn chứa hàng công nghiệp quy mô 1.500m² đã được Vinarack hoàn thiện sản xuất và lắp đặt trong vòng 45 ngày:
- Không gian khổng lồ: Giải quyết triệt để bài toán thiếu kho chứa nguyên liệu cho Yc-Tec.
- Uy tín: Việc vượt qua các bài kiểm tra của đơn vị kiểm định thứ 3 một lần nữa khẳng định năng lực thi công của Vinarack đối với các dự án FDI yêu cầu cao.
