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Giới thiệu về Khách hàng
Sika Việt Nam là công ty trực thuộc tập đoàn Sika AG (Thụy Sĩ), được thành lập từ năm 1993. Đây là đơn vị dẫn đầu thị trường trong lĩnh vực sản xuất hóa chất xây dựng (phụ gia bê tông, chất trám khe, chất kết dính…). Để duy trì dây chuyền sản xuất hóa chất hoạt động liên tục, bộ phận bảo trì của Sika cần quản lý một lượng lớn vật tư thay thế và linh kiện máy móc phức tạp.
Thách thức: Quản lý linh kiện nhỏ & Vật tư bảo trì
Kho phụ tùng (Spare Parts) của các nhà máy sản xuất thường gặp phải tình trạng “ma trận” lộn xộn:
- Chi tiết nhỏ, số lượng lớn: Hàng ngàn loại ốc vít, ron đệm, van khóa, linh kiện điện tử… nếu để lẫn lộn sẽ rất khó tìm kiếm khi máy móc gặp sự cố cần sửa chữa gấp.
- Nguy cơ thất thoát: Các vật tư nhỏ rất dễ bị rơi rớt hoặc thất lạc nếu không được chứa trong các dụng cụ chuyên biệt.
- Yêu cầu độ bền: Môi trường nhà máy hóa chất đòi hỏi hệ thống kệ phải có lớp sơn tốt để chống ăn mòn.
Giải pháp Unirack: Kệ Long Span tích hợp Hộp phụ tùng
Bảo Chánh – Unirack đã cung cấp giải pháp lưu trữ chi tiết, kết hợp giữa kệ sắt chịu lực và hệ thống khay chứa thông minh:
1. Hệ thống Kệ Long Span (Khung chịu lực)
- Kết cấu: Sử dụng khung thép sơn tĩnh điện hoặc thép không rỉ (tùy khu vực), liên kết bằng ngàm và bu-lông giúp lắp đặt nhanh chóng và dễ dàng thay đổi kết cấu.
- Tải trọng: Đủ sức chứa các máy móc dự phòng hạng trung và các thùng hóa chất chuyên dụng.
2. Tích hợp Hộp nhựa phụ tùng (Plastic Bins) Đây là điểm nhấn của dự án giúp giải quyết bài toán “chi tiết nhỏ”:
- Phân loại triệt để: Các hộp nhựa nhiều kích cỡ được đặt trực tiếp lên tầng kệ hoặc móc vào các ngàm treo chuyên dụng. Mỗi hộp chứa một loại linh kiện riêng biệt, có dán nhãn tên/mã số bên ngoài.
- Chống thất thoát: Hộp nhựa giúp gom gọn các chi tiết nhỏ, ngăn chặn việc rơi rớt xuống sàn.
- Truy xuất nhanh: Nhân viên kho chỉ cần nhìn nhãn và lấy đúng hộp cần thiết, hoặc có thể trượt hộp trên băng chuyền (nếu có) để thao tác nhanh hơn.
Kết quả đạt được
Hệ thống được bàn giao vào tháng 03/2018, mang lại sự ngăn nắp và chuyên nghiệp cho kho bảo trì của Sika:
- Hiệu suất bảo trì tăng cao: Rút ngắn thời gian tìm kiếm linh kiện sửa chữa, giảm thời gian chết của máy móc sản xuất.
- Kiểm kê dễ dàng: Việc đếm số lượng tồn kho các chi tiết nhỏ trở nên đơn giản và chính xác hơn bao giờ hết.
- Môi trường chuyên nghiệp: Hệ thống kệ sơn tĩnh điện bền đẹp, phù hợp với tiêu chuẩn khắt khe của tập đoàn Thụy Sĩ.
