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Giới thiệu về Khách hàng
Công ty Buwon Vina là doanh nghiệp 100% vốn đầu tư nước ngoài, tọa lạc tại KCN Amata (Biên Hòa, Đồng Nai). Công ty chuyên sản xuất và cung cấp đa dạng các chủng loại nhựa nguyên sinh, hạt nhựa tái tạo và các chất phụ gia kỹ thuật cao (tăng độ cứng, chịu nhiệt, chịu lực…). Với dây chuyền công nghệ hiện đại, nhu cầu lưu trữ nguyên liệu hạt nhựa đầu vào và thành phẩm đầu ra của Buwon là rất lớn.
Thách thức: Kho nguyên liệu nặng & Hạn chế diện tích
Đặc thù của hạt nhựa là được đóng bao xếp trên pallet với trọng lượng rất nặng (thường trên 1 tấn/pallet). Buwon Vina đối mặt với các vấn đề:
- Tải trọng lớn: Cần hệ thống kệ cực kỳ kiên cố để chịu được tải trọng 1.500kg/pallet.
- Không gian hạn hẹp: Diện tích kho hiện hữu không đủ để chứa lượng hàng ngày càng tăng nếu dùng kệ Selective thông thường (do tốn quá nhiều diện tích cho lối đi).
- Chi phí đầu tư: Cần giải pháp tăng sức chứa nhưng chi phí đầu tư trên mỗi vị trí pallet phải hợp lý.
Giải pháp Unirack: Hệ thống Kệ Double Deep Racking
Để giải quyết bài toán “Tăng sức chứa – Giảm lối đi”, Bảo Chánh – Unirack đã triển khai hệ thống Kệ Double Deep:
1. Tối ưu hóa diện tích sàn (Giảm lối đi) Thay vì bố trí từng dãy kệ đơn, Unirack lắp ghép 2 dãy kệ Selective đấu lưng vào nhau tạo thành hệ thống kệ đôi sâu.
- Cơ chế: Xe nâng chuyên dụng (càng đôi) sẽ đưa pallet vào sâu bên trong.
- Hiệu quả: Giảm 50% số lượng lối đi dành cho xe nâng so với kệ Selective. Nhờ đó, diện tích sàn sử dụng cho việc lưu trữ hàng hóa tăng lên đạt mức 40%.
2. Khả năng chịu tải vượt trội Hệ thống được thiết kế với thông số kỹ thuật ấn tượng:
- Kích thước: Kệ cao 5.500mm, chiều dài dãy kệ lên tới 39.5m.
- Tải trọng: Đạt 1.500 kg/pallet, đảm bảo an toàn tuyệt đối khi lưu trữ các bao hạt nhựa nặng.
- Tổng sức chứa: Nâng tổng lượng hàng lưu trữ trong kho lên đến 900 pallet.
Kết quả đạt được
Dự án đã được nghiệm thu và đưa vào sử dụng, mang lại hiệu quả kinh tế cao cho Buwon Vina:
- Chi phí tối ưu: Giá thành đầu tư cho mỗi vị trí pallet của kệ Double Deep tương đương với kệ Selective, nhưng sức chứa lại cao hơn hẳn.
- Vận hành ổn định: Hệ thống hoạt động trơn tru theo nguyên lý LIFO (Nhập sau – Xuất trước), phù hợp với việc lưu trữ nguyên liệu nhựa có quy cách đồng nhất.
- Nâng cấp dễ dàng: Chiều cao lưu trữ còn có thể mở rộng lên tới 10m trong tương lai nếu khách hàng có nhu cầu nâng cấp xe nâng.
