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Giới thiệu về Khách hàng
Evercon Việt Nam là doanh nghiệp hoạt động trong lĩnh vực sản xuất công nghiệp, với nhu cầu lưu trữ khối lượng lớn vật tư đầu vào (thùng carton, bao bì đóng gói) và hàng hóa thành phẩm. Để đáp ứng dây chuyền sản xuất liên tục, Evercon yêu cầu một hệ thống kho vận có khả năng tiếp cận hàng hóa nhanh chóng và độ bền cao.
Thách thức: Lưu trữ hỗn hợp tải trọng nặng
Kho hàng của Evercon đối mặt với bài toán lưu trữ đa dạng:
- Hàng hóa cồng kềnh: Thùng carton và bao bì tuy nhẹ nhưng chiếm thể tích lớn, trong khi thành phẩm lại có tải trọng nặng.
- Yêu cầu an toàn: Việc xếp chồng các pallet bao bì lên cao nếu không có hệ thống đỡ chuẩn xác sẽ dễ gây võng hoặc trượt pallet.
- Tối ưu diện tích: Cần tận dụng tối đa không gian lối đi và chiều cao nhà xưởng (5m) để tăng sức chứa mà vẫn đảm bảo xe nâng hoạt động được.
Giải pháp Unirack: Kệ Selective Pallet Racking tiêu chuẩn FEM
Bảo Chánh – Unirack đã triển khai hệ thống kệ Selective hạng nặng với thiết kế kỹ thuật tối ưu cho Evercon:
1. Kết cấu chịu tải & Thanh Crossbeam Hệ thống bao gồm 45 dãy kệ được lắp đặt kiên cố:
- Tải trọng: Mỗi tầng kệ chịu được 1.500 kg, đảm bảo an toàn tuyệt đối cho cả hàng nhẹ (bao bì) lẫn hàng nặng (thành phẩm).
- Thanh Crossbeam: Thay vì dùng mâm tole kín, Unirack sử dụng hệ thống thanh ngang (Crossbeam) lót mặt tầng. Giải pháp này vừa giúp giảm chi phí đầu tư, vừa tăng độ bám cho pallet, ngăn chặn tình trạng trượt pallet và đáp ứng tốt các quy định về phòng cháy chữa cháy (nước phun qua được các tầng kệ).
2. Quy hoạch không gian thông minh
- Kích thước: Kệ cao 5.000mm, dài gần 14m/dãy.
- Tối ưu lối đi: Unirack đã tính toán kỹ lưỡng khoảng cách lối đi xe nâng để bố trí thêm các dãy kệ ở những khu vực “góc chết”, giúp tận dụng tối đa từng mét vuông sàn, tăng số lượng vị trí pallet lưu kho lên mức cao nhất.
Kết quả đạt được
Sau 45 ngày sản xuất và lắp đặt, hệ thống đã được bàn giao và đưa vào sử dụng:
- Tiêu chuẩn Châu Âu: Toàn bộ hệ thống đạt chuẩn FEM, sơn tĩnh điện công nghiệp chống rỉ sét, đảm bảo tuổi thọ lâu dài.
- Vận hành linh hoạt: Xe nâng dễ dàng tiếp cận 100% các pallet, giúp quy trình xuất nhập bao bì và thành phẩm diễn ra nhanh chóng, không bị ùn tắc.
