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Giới thiệu về Khách hàng
Công ty Rohto-Mentholatum (Việt Nam), trực thuộc tập đoàn dược phẩm Rohto (Nhật Bản), là thương hiệu quen thuộc với người tiêu dùng qua các sản phẩm như thuốc nhỏ mắt V.Rohto, son dưỡng LipIce, Deep Heat… Nhà máy của Rohto tại VSIP (Bình Dương) là nhà máy dược đầu tiên tại Việt Nam đạt tiêu chuẩn GMP (Good Manufacturing Practice). Chính vì vậy, mọi trang thiết bị và quy trình vận hành trong kho đều phải tuân thủ nghiêm ngặt các quy định về vệ sinh và kiểm soát nhiễm khuẩn.
Thách thức: Thi công trong môi trường chuẩn GMP
Việc nâng cấp kho hàng cho một nhà máy dược phẩm đang hoạt động đặt ra những bài toán khó hơn nhiều so với kho thông thường:
- Kiểm soát nhiễm khuẩn: Đội ngũ thi công phải tuân thủ quy trình sát khuẩn, trang bị bảo hộ lao động sạch sẽ trước khi vào kho để không làm ảnh hưởng đến nguyên liệu và thành phẩm thuốc.
- Nhu cầu kép: Rohto vừa cần lắp đặt hệ thống kệ mới để mở rộng sức chứa, vừa cần cải tạo, di dời hệ thống kệ cũ (của nhà cung cấp khác) đã xuống cấp để đồng bộ hóa quy hoạch kho.
- An toàn vật tư: Kệ chứa dược phẩm và bao bì yêu cầu bề mặt sạch, không phát sinh bụi gỗ hay nấm mốc.
Giải pháp Unirack: Gói thầu toàn diện & Quy trình thi công sạch
Bảo Chánh – Unirack đã triển khai giải pháp tổng thể, đáp ứng các tiêu chuẩn khắt khe của đối tác Nhật Bản:
1. Lắp mới hệ thống Kệ Selective (Heavy Duty Racking)
- Quy mô: Lắp đặt 27 dãy kệ tải trọng nặng cho các kho nguyên liệu, thành phẩm và bao bì.
- Kích thước: Mỗi dãy dài tới 22.5m (gồm 12 khoang nối tiếp), chiều cao 5.500mm (3 tầng Beam).
- Ưu điểm vệ sinh: Thay vì dùng ván ép (dễ sinh mối mọt, ẩm mốc), toàn bộ mặt tầng kệ được lót mâm tole sơn tĩnh điện. Điều này giúp bề mặt kệ luôn sạch sẽ, dễ dàng vệ sinh lau chùi, đáp ứng chuẩn GMP.
- Tải trọng: 1.000kg/pallet, đảm bảo an toàn tuyệt đối.
2. Dịch vụ Bảo trì & Nâng cấp hệ thống cũ Unirack đồng thời thực hiện cải tạo lại hệ thống giá kệ cũ có sẵn tại nhà máy:
- Di dời: Tháo dỡ và lắp đặt lại hệ thống kệ cũ sang vị trí quy hoạch mới.
- Nâng cấp sức chứa: Lắp đặt bổ sung thêm các tầng Beam để tăng chiều cao lưu trữ.
- Gia cố an toàn: Thay thế toàn bộ ốc vít, thanh giằng hư hỏng và lắp đặt thêm hệ thống chân trụ bảo vệ (Post Guard) mà hệ thống cũ còn thiếu, giúp chống va đập từ xe nâng.
Kết quả đạt được
Dự án được hoàn thiện thần tốc trong vòng 25 ngày với sự hài lòng cao từ Rohto Mentholatum:
- An toàn tuyệt đối: Quá trình thi công diễn ra gọn gàng, sạch sẽ, không gây ảnh hưởng đến hoạt động sản xuất của nhà máy.
- Tối ưu hóa toàn diện: Nhà kho được quy hoạch lại bài bản, đồng bộ giữa kệ mới và kệ cũ, giúp tăng đáng kể diện tích lưu trữ và thuận tiện cho công tác quản lý lô (Lot/Date) thuốc.
