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Giới thiệu về Khách hàng
Vina Showa Việt Nam là thành viên trực thuộc Tập đoàn Showa Kasei Kogyo (Nhật Bản), đặt nhà máy tại KCN VSIP Bình Dương. Đây là doanh nghiệp uy tín chuyên sản xuất các chi tiết nhựa kỹ thuật, găng tay y tế và các sản phẩm nhựa thân thiện với môi trường. Là doanh nghiệp Nhật Bản, Vina Showa đặt ra những tiêu chuẩn cực kỳ khắt khe về an toàn kho vận và chất lượng hệ thống lưu trữ.
Thách thức: Lưu trữ hạt nhựa & Nguyên phụ liệu nặng
Kho hàng của Vina Showa cần lưu trữ khối lượng lớn hạt nhựa PVC (nguyên liệu đầu vào cho dây điện, chi tiết xe hơi, y tế). Đặc thù của loại hàng hóa này là tải trọng nặng và yêu cầu quy trình xuất nhập liên tục (FIFO/LIFO linh hoạt).
- Yêu cầu tải trọng: Hệ thống phải chịu được tải trọng lên tới 1.200kg/pallet mà không bị võng hay rung lắc.
- Tối ưu không gian: Cần tận dụng chiều cao nhà kho để tăng sức chứa mà vẫn đảm bảo lối đi đủ rộng cho xe nâng chuyên dụng hoạt động an toàn.
Giải pháp Unirack: Kết hợp Kệ Selective và Nestainer
Sau khi khảo sát thực tế, đội ngũ kỹ thuật Bảo Chánh – Unirack đã thiết kế giải pháp “kép” để tối ưu hóa khả năng vận hành:
1. Hệ thống Kệ Selective Racking (Kệ chọn lọc) Đây là hệ thống chủ lực cho kho nguyên liệu:
- Kích thước tối ưu: Hệ thống kệ được thiết kế với chiều cao 5.500mm, chiều dài dãy kệ lên tới 28m.
- Khả năng tiếp cận: Đảm bảo khả năng tiếp cận hàng hóa 100%, phù hợp với xe nâng có tầm với cao 5.2m.
- Lối đi an toàn: Thiết kế lối đi rộng 3.200mm, giúp xe nâng vận hành dễ dàng, giảm thiểu rủi ro va chạm.
2. Pallet xếp chồng (Nestainer) Để tăng tính linh hoạt cho các khu vực hàng hóa không cố định, Unirack cung cấp thêm 150 bộ Pallet Nestainer thiết kế riêng:
- Kích thước: Cao 2.65m x Dài 1.2m x Rộng 1.2m.
- Tính năng: Có thể xếp chồng lên nhau khi chứa hàng và lồng vào nhau gọn gàng khi không sử dụng, giúp tiết kiệm diện tích mặt sàn tối đa.
Kết quả và Tiêu chuẩn chất lượng
Dự án đã được nghiệm thu và đưa vào sử dụng thành công với những kết quả vượt trội:
- Sức chứa ấn tượng: Tổng hệ thống lưu trữ được 1.200 pallet hàng hóa.
- Tiêu chuẩn quốc tế: Toàn bộ hệ thống kệ đạt tiêu chuẩn FEM (Châu Âu) và Pallet Nestainer đạt tiêu chuẩn JIS (Nhật Bản).
- Độ bền: Bề mặt được xử lý sơn tĩnh điện theo tiêu chuẩn công nghiệp, chống rỉ sét và mài mòn trong môi trường kho bãi.
- Tiến độ thần tốc: Bảo Chánh – Unirack đã hoàn thành sản xuất và lắp đặt hoàn chỉnh chỉ trong vòng 25 ngày.
