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Giới thiệu về Nhựa Duy Tân
Thành lập từ năm 1987, Nhựa Duy Tân là một trong những thương hiệu nhựa hàng đầu Việt Nam, liên tục 23 năm đạt danh hiệu “Hàng Việt Nam chất lượng cao” và là Thương hiệu Quốc gia uy tín. Với sự phát triển lớn mạnh không ngừng, nhu cầu lưu trữ nguyên liệu bán thành phẩm tại nhà máy Long An trở nên cấp thiết hơn bao giờ hết.
Thách thức: Thi công trong “vùng lõi” đang hoạt động
Đây là một trong những dự án có yêu cầu khắt khe nhất mà chúng tôi từng thực hiện. Bài toán Duy Tân đặt ra không chỉ là vấn đề kỹ thuật mà là phương án thi công:
- Không có mặt bằng trống: Tại thời điểm triển khai, toàn bộ diện tích nhà máy đã được lấp đầy để chứa hàng và sản xuất.
- Không được dừng sản xuất: Điều kiện tiên quyết là quá trình lắp đặt tuyệt đối không được làm ảnh hưởng đến hoạt động kinh doanh liên tục của nhà máy.
- Không gian tập kết hẹp: Vị trí tập kết vật tư nằm xa khu vực lắp đặt, gây khó khăn cho việc vận chuyển các cấu kiện thép lớn.
- Yêu cầu an toàn tuyệt đối: Là nhà máy nhựa, các quy định về Phòng cháy chữa cháy (PCCC) và an toàn lao động phải được tuân thủ ở mức cao nhất.
Giải pháp: Hệ thống Sàn Mezzanine lắp đặt “Cuốn chiếu”
Để giải quyết bài toán về không gian và thời gian, đội ngũ kỹ thuật đã đưa ra phương án thi công linh hoạt:
- Phương pháp “Cuốn chiếu”: Thay vì lắp đặt đồng loạt, chúng tôi chia nhỏ dự án. Lắp xong khu vực nào, mời Quatest 3 kiểm định thử tải ngay khu vực đó để bàn giao cho Duy Tân đưa vào sử dụng tức thì.
- Tối ưu chiều cao: Hệ thống sàn kho (Mezzanine Floor) giúp nhân đôi diện tích bề mặt mà không cần mở rộng đất. Giai đoạn 1 giải quyết ngay hơn 1.000m² sàn chứa nguyên liệu.
- Tích hợp vận thăng: Để luân chuyển hàng hóa giữa các tầng hiệu quả, hệ thống được trang bị 4 thang nâng hàng (vận thăng) với tải trọng 700kg/thang, giúp việc xuất nhập hàng bán thành phẩm diễn ra nhanh chóng.
Kết quả đạt được
Dự án là minh chứng cho năng lực đáp ứng các yêu cầu phức tạp về mặt bằng và tiến độ của chúng tôi:
- Tiến độ thần tốc: Toàn bộ hệ thống được sản xuất và lắp đặt hoàn thiện chỉ trong 30 ngày.
- Mở rộng quy mô lớn: Tổng diện tích sàn kệ kho sau khi hoàn thành gói thầu lên đến hơn 8.000m².
- An toàn & Hiệu quả: Hệ thống vận hành ổn định, đã qua kiểm định tải trọng nghiêm ngặt, giải quyết triệt để bài toán lưu trữ mà không làm gián đoạn bất kỳ giờ sản xuất nào của Duy Tân.
