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Giới thiệu về Khách hàng
Castrol là thương hiệu toàn cầu nổi tiếng thuộc tập đoàn BP (Anh Quốc), chuyên sản xuất và phân phối các loại dầu nhớt và mỡ bôi trơn cao cấp. Với mạng lưới hoạt động tại hơn 46 quốc gia, Castrol đặt ra những tiêu chuẩn rất cao về An toàn – Sức khỏe – Môi trường (HSE) trong mọi hoạt động, bao gồm cả việc vận hành kho bãi.
Thách thức: Lấy hàng lẻ trên cao an toàn
Trong kho hàng của Castrol, bên cạnh các pallet nặng cần xe nâng, có rất nhiều khu vực lưu trữ hàng lẻ hoặc các thùng dầu kích thước nhỏ nằm trên các tầng kệ cao.
- Hạn chế của xe nâng: Xe nâng hàng thường cồng kềnh, khó len lỏi vào các lối đi hẹp để lấy từng thùng hàng nhỏ.
- An toàn lao động: Việc sử dụng thang leo thông thường trong kho dầu nhớt tiềm ẩn nguy cơ trượt ngã cao. Do đó, Castrol cần một thiết bị chuyên dụng đảm bảo sự vững chãi tuyệt đối cho nhân viên khi làm việc trên cao.
Giải pháp Unirack: Xe thang di động có khóa hãm
Bảo Chánh – Unirack đã thiết kế và sản xuất dòng Xe thang di động (Rolling Ladder) đáp ứng các tiêu chuẩn an toàn khắt khe của Castrol:
1. Vận hành linh hoạt & An toàn tuyệt đối
- Hệ thống bánh xe: Xe thang được trang bị 4 bánh xe giúp di chuyển nhẹ nhàng khắp kho. Đặc biệt, 2 bánh xe có khóa phanh giúp cố định xe đứng yên tuyệt đối tại vị trí làm việc, ngăn chặn tình trạng xe bị trôi khi người dùng đang đứng trên thang.
- Khung bảo vệ: Thiết kế tay vịn và rào chắn bao quanh sàn thao tác trên cùng, tạo lồng bảo vệ an toàn cho nhân viên khi với lấy hàng.
2. Kết cấu vững chắc & Thẩm mỹ
- Lắp ghép thông minh: Toàn bộ các chi tiết được liên kết bằng bu-lông, giúp dễ dàng tháo lắp khi cần vận chuyển hoặc bảo trì, thay vì hàn chết cố định.
- Vật liệu cao cấp: Sử dụng thép tiêu chuẩn JIS (Nhật Bản) chịu lực tốt. Tải trọng thiết kế 100kg, phù hợp cho một người vận hành kèm theo thùng hàng.
- Sơn tĩnh điện: Bề mặt được sơn tĩnh điện theo tiêu chuẩn Châu Âu (Oxyplast – Bỉ), màu sắc được phối theo nhận diện thương hiệu của Castrol, đồng thời chống rỉ sét và dễ vệ sinh lau chùi dính dầu mỡ.
Kết quả đạt được
Dự án được hoàn thiện chỉ trong 10 ngày, mang lại công cụ hỗ trợ đắc lực cho kho hàng Castrol:
- Tăng năng suất: Rút ngắn thời gian lấy hàng lẻ (picking).
- Đảm bảo an toàn: Giảm thiểu tối đa rủi ro tai nạn lao động trong kho, tuân thủ đúng các quy định an toàn của tập đoàn.
